- Info@thefalconcorp.com
- 480-355-0911
- ITAR Registered
- AS9100D / ISO9001:2015 Certified
Falcon CNC LLC specializes in machining the difficult, high-performance alloys used in rocket engines, aerospace and defense hardware: nickel superalloys like Inconel® 625 and 718, Monel®, titanium, A-286, Hastelloy®, Haynes® alloys, Invar® and Kovar®. AS9100D certified and ITAR registered in Mesa, Arizona.
Holds strength at extreme temperatures: the workhorse of combustion and hot-section hardware.
Outstanding corrosion resistance for demanding fluid-handling and oxygen-service environments.
Exceptional strength-to-weight for structures and rotating parts where every gram matters.
Iron-nickel-chromium, precipitation-hardenable superalloy used for high-temperature fasteners, rings and structural parts.
Nickel-molybdenum-chromium alloys chosen for severe corrosion environments and chemical exposure.
High-temperature alloys with strong oxidation resistance for hot-section and combustion hardware.
Iron-nickel alloy with near-zero thermal expansion for dimensionally stable fixtures, optics mounts and instruments.
Thermal expansion matched to borosilicate glass and alumina ceramic for hermetic seals and electronic packages.
Nickel superalloys and titanium work-harden, conduct heat poorly and wear cutting tools quickly. Push too hard and you get tool failure, heat damage and scrapped parts; cut too lightly and you rub the surface and harden it further.
We plan every job around the material: rigid workholding, tooling chosen for the alloy, steady chip loads and coolant strategies tuned to each material. Then we verify the result on our CMM.
With exotic alloy stock often costing many times more than aluminum or steel, getting it right the first time protects your material, your budget and your schedule.
Exotic alloys are high-performance metals used where standard steels and aluminum fall short: nickel superalloys such as Inconel, Hastelloy, Haynes alloys and A-286; nickel-copper Monel; titanium; and controlled-expansion alloys such as Invar and Kovar. They are specified for extreme heat, corrosion, weight savings or dimensional stability.
They work-harden quickly, keep their strength at the high temperatures created at the cutting edge, conduct heat poorly and contain hard particles that wear tools. These traits demand rigid setups, sharp tooling, controlled cutting parameters and experienced programming.
It depends on the environment. Inconel 718 is a common choice for high strength at elevated temperature, Inconel 625 for corrosion resistance and weldability, Monel for corrosive fluids and oxygen service, titanium for strength-to-weight, and Invar or Kovar where thermal expansion must be controlled. Your engineering specification governs; we are happy to discuss manufacturability.
Yes. We maintain full material traceability and provide material certifications and inspection documentation under our AS9100D / ISO 9001:2015 quality system.
Yes. Falcon CNC LLC is ITAR registered. Contact us before sending controlled data so we can arrange a secure transfer method.
Tell us the material, quantity and requirements. We’ll review manufacturability and quote it.
Falcon CNC LLC is AS9100D / ISO9001:2015 certified and provides expertise in precision CNC machining, contract assembly manufacturing, and engineering applications to industries across the board.
Visit Falcon CNC LLC to discuss options for your complete custom automation solutions, including robotics.