- Info@thefalconcorp.com
- 480-355-0911
- ITAR Registered
- AS9100D / ISO9001:2015 Certified
Falcon CNC LLC machines complex, flight-critical propulsion hardware from Inconel, Monel, titanium and other high-performance alloys, backed by the AS9100D quality system, ITAR compliance and traceability that space programs require. Based in Mesa, Arizona.
Typical component families include:
Chamber, liner and throat-region parts held to tight geometric tolerances in nickel superalloys.
Dense hole patterns, precision orifices and intricate internal passages machined with repeatable accuracy.
Housings, impellers and rotating hardware with complex 5-axis surfaces and demanding finishes.
Valve bodies, manifolds and fittings with cross-drilled ports and leak-critical sealing surfaces.
Flanges, rings, mounts and brackets: large and thin-walled parts that must hold shape under load.
Build-to-print assemblies with full traceability, kitted and inspected before they ship.
AS9100D / ISO 9001:2015 certified (PRI Certification, Cert. No. 20003)
ITAR registered
50,000 sq ft in Mesa, Arizona
Inconel® 625 & 718, Monel®, Hastelloy®, Haynes®, A-286
Titanium, Invar®, Kovar®
3, 4 & 5-axis milling, mill-turn, 3D profiling, subassembly
Propulsion parts combine the hardest-to-machine alloys with the tightest requirements: thin walls, deep features, complex internal passages and surfaces that must survive extreme heat, pressure and vibration.
Our programmers, machinists and inspectors work as one team on every job, from manufacturability review and CAM programming through first article and final inspection, so parts arrive right the first time.
Because launch hardware leaves no room for surprises, we keep complete traceability from material certification to final inspection, and we control foreign object debris (FOD) throughout manufacturing and packaging.
Strength at extreme temperatures for combustion and hot-section hardware.
Outstanding corrosion resistance for fluid-handling and oxygen-service parts.
High strength-to-weight for structures and rotating hardware.
We machine combustion chamber and nozzle components, injector parts, turbomachinery housings and rotating hardware, manifolds, valve bodies and fluid fittings, structural flanges, rings and brackets, and build-to-print assemblies, primarily in nickel superalloys, Monel and titanium.
Propulsion hardware sees extreme temperatures, high pressures and aggressive propellants. Nickel superalloys such as Inconel 718 and 625 keep their strength at high temperatures and resist oxidation and corrosion, while Monel is valued for corrosion resistance and oxygen compatibility, and titanium for its strength-to-weight ratio.
Yes. Falcon CNC LLC is ITAR registered, and ITAR-controlled technical data is handled only by authorized U.S. persons.
We are certified to AS9100D and ISO 9001:2015 by PRI Certification (Certificate No. 20003). Our quality system includes in-house CMM and optical inspection, full material traceability and documented inspection records.
Please don’t upload controlled data through our website forms. Contact us at 480-355-0911 or info@thefalconcorp.com and we’ll arrange a secure method for sharing drawings and models.
Our 50,000 sq ft facility is at 6942 E Elliot Rd, Mesa, Arizona 85212, serving space, aerospace and defense customers across the United States.
Send us your drawings and requirements. For ITAR-controlled data, contact us first and we’ll arrange a secure transfer method.
Falcon CNC LLC is AS9100D / ISO9001:2015 certified and provides expertise in precision CNC machining, contract assembly manufacturing, and engineering applications to industries across the board.
Visit Falcon CNC LLC to discuss options for your complete custom automation solutions, including robotics.